Stone mosaic, stone decoration is the best in the most noble and beautiful decorative products, are widely used in modern architecture in the ground, walls, countertops and other places, very pro-gaze by the designers, and consumers like it.
What is a stone mosaic?
Stone Mosaic Tile, is the idea of people through art to stone instead of paint, the "fight" out of beautiful natural stone painting. The main advantage of the unique natural stone's natural color, texture and material, coupled with ingenious idea of art and design were completed.
Rich and varied as the layout of natural marble effect, and the texture of marble, fine, moderate hardness, very suitable for parquet processing, so most of the stone mosaic is made from the marble, it is commonly referred to as the mosaic, sometimes especially marble mosaic. There are newly developed sandstone and slate mosaic parquet also features, but relatively few applications
With the stone processing and technology, and stone Marble Mosaic pattern and design complexity, stone water jet cutting machines are widely used in the manufacture of stone mosaic of them, and for a complex mosaic designs, Water has become an indispensable tool knife, so the stone mosaic has been called the water knife parquet.
Stone mosaic, mosaic craft can actually be seen as a development and extension, is the Mosaic technology and new processes and technologies derived from the combination of the new stone products. Like the earlier stone mosaic, stone plates mainly of assembled products, which can be viewed as enlarged versions of stone mosaic, while the latter part of the water jet technology and enhance the precision, the mosaic stone mosaic parquet play to the extreme, formed its own unique style. But in a foreign country or a stone mosaic stone mosaic in the areas belonging.
Stone mosaic Category:
According to the development of stone mosaic, which is divided into two categories: assemble a mosaic type of stone mosaic and stone mosaic.
Stone mosaic (water knife parquet) processing principles
Water knife parquet stone processing principle is: the use of computer-aided drawing software (CAD) and computer numerical control programming software (CNC) to bring people into a design for the NC program by CAD, and then transferred to the NC program CNC water jet cutting machine, will be selected according to design requirements after a variety of natural stone with a CNC water jet cutting machines are cut into discrete graphics components. Each stone by hand to re-design parts of stitching, repair and bonding as a whole, the final polishing, thus completing the processing of the water knife parquet.
Stone mosaic production machining process
Stone mosaic of the production process is to design, choice of materials and processing of the three links.
Stone mosaic design
Good design must be beautiful stone mosaic practical works of high artistic quality. Consumers to design a stone mosaic products, it must go deep into life, observe what people love and need, from life to capture inspiration. While the actual situation with a good home, and the external environment and the overall decoration style, the harmonization of another feature is the most successful.
Choice of materials of stone mosaic
In principle, the choice of materials mosaic parquet by the specific design requirements or customer requirements and to set the material. If the customer does not have the choice of materials required, then press the stone industry, the State issued by the state test choice of materials. Stone mosaic in the choice of materials need to pay attention to three aspects:
1. Color.
The mosaics, the same color of the stone must be the same layout, but some variation in color (West, Jin Xiangyu, coral red marble), which are kept in the same board with a large color difference, In the choice of materials, we should distinguish planned. The basic principle is the choice of materials: a gradual transition to the principle of the color choice of materials, two without affecting the decorative mosaic effect of aesthetic principles.
If the board is very poor, can not achieve good aesthetic or processing requirements of customers, the best is to obtain customer consent before processing.
2. Lines.
Stone mosaic processing, the board of the lines change is also very important. Especially with the high quality, demanding, especially high-end products with high artistic quality. Changes in the texture and the best design should be combined so as to better show the design results. Depends on the specific circumstances of the specific texture direction, there is no absolute standard can refer to. Usually the circular mosaic, the lines around the circumference can also be along the radial direction, but whether it is around the circumference or along the radius direction, we must ensure the consistency of texture. As for the square mosaic, the general lines along the length of the walk like an extension along the width direction can also be radiation, or both along the length and width directions. To walk no matter how the texture, the focus is how to design and decorative stone mosaic effect on how to do in order to achieve the best decorative effect parquet prevail.
3. Color line, stains, cracks, holes, sand holes, visible mold.
From the quality of parquet, these defects is not permitted stone. However, due to a naturally occurring stone, so sometimes there is no way to control it. So many stones there are some flaws are more or less. Consequently, we are the choice of materials, the time when the use of materials, but also considering these issues can be avoided as much as possible to avoid, can not avoid the will, as the case may be. Appearance as much as possible and should repair these defects. However, the range of defects can not be allowed to affect the overall decorative mosaic effect.
At the same time most of the stone mosaic assembled from components made of small, so take full advantage of the natural stone plate production and the remaining corner to manufacture more than expected, but only in front of election materials to meet the standards.
The processing of stone mosaic
Stone mosaic processing part is divided into five steps: template production, production sub-parts, adjust assembled, Tim seam reinforcement, grinding and polishing.
1. Template Production
Mosaic template before making major design requirements in accordance with the plywood and marked on the draw mosaics of stone used in various kinds of patterns. Then decomposed according to mosaic patterns of various connections between the serial numbers to prevent confusion. After the medium with a sharp knife along the pattern lines were cut out of the outer die each graphic. Note mouth a cut line perpendicular to and horizontal, not inclined, there arc angle can not take place.
2. Sub-parts production
The traditional approach is to do before the shape of the mold, specifications accurately portrays the selected stones (stone), and subsequently cut down. Note that the best is reserved for the external cutting allowance when, about 1-2mm or so, as a remedy to go places. But it is now mostly water jet cutting, it does not make the template, and the size of the required shape of the input specifications of CNC water jet equipment, through computer-controlled cutting directly on the sheets needed for the components of mosaics.
This step has a very important place, is a good one to sub-mosaic the color of each component, after all, what is the natural stone, with a large board is also a color, and cut parquet is different from the large plate, is divided open, not all parts of the same color mosaic over the space, so if color will be very obvious, although the stage has been divided in the choice of materials and color once, but in this session, or you should look for color changes species of stone is best to texture, color, particle board, etc. consistent with parquet on the same piece of stone.
3. Adjustment assembled
Components of the cutting set aside a good part of Manman Mo parquet to the cable position, so that each part can be a perfect fit. Positioning with a dollop of adhesive, such as one by one after the completion of the whole lot of stick parquet fight for the overall pattern.
Adhesion points: According to the connection of pieces of each group divided into groups, starting with the center running stick fight, and then stick fight were running, and then followed by the groups running stick fight, and finally stick with the border running fight. This bond is not easy to make mistakes is not easy to walk, stone component is not easy to break, can be said that the efficiency of engineers, and good quality.
4. Tim seam reinforcement
After the overall pattern stick fight, after all, impossible to achieve seamless connectivity, more or less there will be gaps, but also may have processing is on the small defects, so it is necessary to repair the stone mosaic and add seam. Common practice is to use epoxy resin, powder and pigment mixing and tune into the uniform patch add to the color of the stone joints, such as when transferred to similar color and stone, adding a small amount of mixed driers and quickly fill the gap at the repair , and fill a certain place so that adhesive into place, and other adhesives are dry and can scrape the surface of the pigment. Finally, in the back of the stone covered with parquet fiber gauze, sprinkle powder poured resin, even disappearing, the gauze and adhesive slate, to reinforce the parquet board.
5. Polishing
First stick the back of a good leveling stone parquet board, and then flat on the ground on the flip side table, polished smooth and seamless, the final polishing over the wax.
Acceptance criteria stone parquet board
1. Same stone mosaics in the same colors to be consistent texture, no color, stain, color line defects, can not have yin and yang color.
2. Board no cracks, no damage, no gap.
3. External dimensions, cracks, pattern splicing error of less than 1mm.
4. Flatness error of less than 1mm, there is no gap.
5. The surface gloss of not less than 80 degrees.
6. Bonding fill the gap of the pigment or color of stone materials with the stick with the stone the same color.
7. Diagonal, parallel lines should be straight, to parallel, curved corners can not take place, sharp corners can not be blunt.
Note: The packaging must be Light face smooth to prevent scratching, and the longitudinal force to the vertical stand.
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